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WhatsApp: +86 18203695377CCUS: Opportunity and Challenges for Steel Industry in . Lab scale investigation has been established for production of DRI from mill scale, waste iron ore fines and noncoking coal without induration of pellets Pilot plant trials were carried out in a commercial tunnel kiln of 30TPD at M/s Shree Mahavir Refractory Works, Ranchi and more than 30 tons of DRI has been produced successfully
WhatsApp: +86 18203695377Mill scale is a flaky surface that forms on the exteriors of steel sheets and plates during their manufacture via rolling billets and hot iron. The byproduct is comprised of bluishblack iron.
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WhatsApp: +86 18203695377Current study investigates the impact of mill scale size (300 to 825 µm), reduction temperature (800 to 1100 °C in steps of 100 °C), reduction time (60240 min), and mill scale to coal ratio ...
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WhatsApp: +86 18203695377Emissions from DRI vary with the source of fuel, with coalbased DRI in India, producing around t CO 2 /t steel and natural gasbased DRI producing around t CO 2 /t steel. Of all the current commercially available technologies, scrap based EAF steel making is the greenest with emissions of around t CO 2 /t steel on average ...
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WhatsApp: +86 18203695377New, green technologies will increase the use of DRI. Direct reduced iron (DRI) accounts for 5 percent of the metallics used in the steelmaking process globally (Exhibit 1). It is currently used less commonly than pig iron or steel scrap. Traditionally, DRI is produced from the direct reduction of iron ore using natural gas, but emerging technology is enabling the production of DRI using ...
WhatsApp: +86 18203695377The above process of reoxidation or rusting process results in the loss of metalized iron. DRI fines, when left for long period of time, lead to loss over long period of storage which has been estimated to be as high as % by weight per month [].Satish et al. [] described the usage of mill scale briquettes in steel making process by using molasses and hydrated lime as binders and the ...
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WhatsApp: +86 18203695377It is also observed that at larger size of mill scale ( µm), with and mill scale to coal ratio 1:3 for 45 mins heating time at 1000 °C, the obtained metallic iron is %. The same procedure is repeated only by changing the size of mill scale from 600 µm to 300 µm, the percentage of metallic iron is reduced further to %.
WhatsApp: +86 18203695377Process. Direct reduction processes can be divided roughly into two categories: gasbased, and coalbased. In both cases, the objective of the process is to remove the oxygen contained in various forms of iron ore (sized ore, concentrates, pellets, mill scale, furnace dust, etc.), in order to convert the ore to metallic iron, without melting it (below 1,200 °C (2,190 °F)).
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